Industry Info

The disc granulator production process

 Producing the fertilizer into granulator,the fertilizer granulator machine is the main fertilizer equipment.Different type and model fertilizer granulator machines are designed for producing the organic or inorganic fertilizer granulator.There we share the disc granulator machine to produce the organic fertilizer granulator.Sharing the disc granulator production process.
In a complete organic fertilizer manufacturing process,producing the organic fertilizer granulator with using the disc granulator machine to finish the process.The disc granulator machine is designed for producing the organic fertilizer granulator to be used to produce the organic fertilizer granulator.
fertilizer granulator machine
Details of disc granulation process of organic fertilizer:
The disc granulation process has the advantages of short production process,simple stcture,less investment and easy operation,which is more suitable for small and medium-sized enterprises.Wide adaptability of raw materials:nitrogen sources include urea,ammonium choride,ammonium sulfate,ammonium bicarbonate,etc.Phosphorus sources include:Superphosphate,bicalcium,monoammonium phosphate,diammonium phosphate,calcium magnesium phosphate,etc.Potassium sources include potassium chloride,potassium sulfate,etc.It can produce inorganic compound fertilizer,organic fertilizer,organic (inorganic)compound fertilizer,bio organic fertilizer and other series of products with the content of nitrogen,phosphorus and potassium from 20 to 48%.
Main organic fertilizer machine of disc granulation line of organic fertilizer:
1.Automatic batching system:the automatic batching system is mainly composed of feeding system,weighing device,bin and conveyor belt.And the static batching system has the speed of dynamic batching and the accuracy of ordinary static batching(0.2%).
2.Disc mixer:the mixer has long severice life,engery saving and power saving,small volume,fast mixing speed,and can work continuously,especially suitable for urban and rural construction projects.
3.Disc granulator:this series of disc granulator is a new type of tilting disc granulator:The granulation rate can reach more than 90%. The reducer and motor are driven by flexible belt,which can start stably,slow down the impact force and improve the severice life of the equipment.The fertilizer granulator machine which is designed to produced the organic fertilizer granulator also have the rotary drum granulator machine.The series fertilizer machine are used to produce the organic fertilizer granulator using the rotary method,most of time it can be used to produce the npk,compound fertilizer granulator.

4.Dryer:the dryer is characterized by beautiful appearance,simple operation,low engery consumption,long life,even drying,convenient maintenance,etc.It is a relatively advanced compound fertilizer drying equipment in China,and the product is all over the country.
5.Chain crusher:In the fertilizer manufacturing process of crushing,high-strength and high=strength hard alloy chain plate with synchronous speed is used.The design of inlet and outlet is reasonable,the crushed materials are uniform,not easy to stick to the wall,and easy to clean.
6.Roller screen:the machine adopts combined screen,which is easy to to maintain and replace.It has simple structure,convenient operation and stable operation.It is an ideal equipment in the production of compound fertilizer.
7.Coating machine:Polypropylene lining or acid resistant stainless steel is used in the main machine.According to the process requirements,the equipment has made a specifical design in the internal structure,which is an effective specifical equipment for compound fertilizer.
8.Packing scale:The packing scale is mainly composed of automatic quantitative packing scale(composed of storage hopper,feeder,weighing bag hopper,kneading mechanisms,computer control,pneumatic excutive part,etc.)and optional part(conveyor,seam sewing machine/heat sealing machine).Sprial feeding is adopted,and materials are discharged by feeding mechanism.The production of sludge bio organic fertilizer by disc granulation process has the following advantages:
The operation is intutive,and the operation of the equipment can be grasped at any time.If abnormal,it can be adjusted in time.The size of the particles depends on the inclination and rotation speed of the disc,and the inclination and rotation speed of the disc can be adjusted.Therefore,the disc granulation process has a wide range of particle size control,strong adaptability,and very high balling rate,which can reach 70%-90%.
The disc granulation process of slude bio organic fertilizer has the advantages of short fertilizer manufacturing process,simple structure,less investment and easy operation,which is more suitable for small and medium--sized enterprises.