Industry Info

Advantages of Double Roller Press Granulators Compared to Other Granulators

2025/12/15

In the field of powder material granulation processing, there is a wide variety of granulation equipment.  Especially in the fertilizer production industry, double roller press granulators, as high-quality fertilizer granulators, have become the preferred equipment in many industries due to their unique structural design and performance advantages. Compared to similar equipment such as disc granulators, its advantages are concentrated in several key dimensions, including production efficiency, cost control, material adaptability, and product quality.

High efficiency and low energy consumption are the outstanding advantages of double roller press granulators. They utilize a normal-temperature extrusion molding process, eliminating the need for an additional drying step, and consuming only 30%-50% of the energy of traditional equipment. At the same time, the granulation process is continuous and stable, with a single machine output of several tons to tens of tons per hour, far exceeding the intermittent production efficiency of disc granulators, significantly increasing the capacity output of large-scale production.
Wide material adaptability is another core competitive advantage. Whether it's high-humidity, high-viscosity organic materials, or low-melting point, heat-sensitive inorganic powders, the double roller press granulator can stably granulate them. Disc granulators, however, have difficulty processing materials with excessive viscosity. Furthermore, it can directly granulate powder raw materials without adding large amounts of binders, which reduces raw material costs and avoids the impact of binders on product purity.
The product quality is superior and environmentally friendly. The extruded granules have high strength, uniform particle size, are not easily powdered, and have good fluidity, meeting the requirements for subsequent packaging, transportation, and use. This gives them a significant market advantage compared to the irregular granules produced by other equipment. At the same time, the equipment operates in a closed system, with no dust emission or exhaust gas discharge, and low noise, meeting modern environmental protection production standards and addressing the serious pollution problems of traditional granulation equipment.
In summary, the double roller press granulator, with its comprehensive advantages of high efficiency, energy saving, wide adaptability, superior quality, and environmental friendliness, demonstrates significant application value in various fields such as fertilizers, building materials, and chemicals, becoming an ideal alternative to traditional granulation equipment.