Characteristics of various types of equipment for a complete set of organic fertilizer production line

1. Speed control feeding belt conveyor

Equipped with a variable frequency speed control system, it can automatically control the material flow according to the set parameters to ensure the continuous and uniform feeding process requirements of the extrusion granulator.

2. Extrusion granulator

(1) The improved special extrusion granulator for organic materials is adopted, with high granulation density, high strength and equal particle size, which can meet the requirements of the new polishing and shaping process for producing organic fertilizer granules, and the starting efficiency is 30% higher than that of the ordinary model.

(2) . The formwork is made of alloy steel material through heat treatment and other advanced processes, with good wear resistance and long service life

(3) The main engine is equipped with an oil cooling circulating system to ensure long-term continuous operation.

3. Particle polishing and shaping machine

(1) This machine is the key equipment in the granulation production line of organic fertilizer with round particles, which can produce pure organic fertilizer, organic-inorganic fertilizer and bio-organic fertilizer.

(2) . The balling rate is 85-95%, the particles are uniform, smooth and round, and the compressive strength is high;

(3) The wide applicability of raw materials has thoroughly solved the key technical problems such as the low amount of organic raw materials added in the traditional granulation process (about 30%) and the need for drying and crushing of raw materials.

4. Drying, cooling and screening machine

(1) The three-in-one composite machine design integrating drying, cooling and screening features unique process, low investment and low energy consumption;

(2) The drying section adopts large air volume and low temperature drying to ensure the survival rate of microorganisms ≥ 90%;

(3) The transition device of hot air, cold air and granular materials is set at the intersection of drying and cooling. Therefore, a set of induced air system can be configured, which can make the materials enter the cooling section smoothly from the drying section, and also make the hot air and cold air enter the dust removal system according to the design path without affecting each other;

(4) The design of the three-in-one composite model of drying, cooling and screening has simplified the process flow, reduced the installed capacity and eliminated the material conveying devices of drying and cooling, cooling and screening because of sharing a set of transmission device;

5. Belt conveyor

It is driven by oil-cooled electric roller, with high reliability, good interchangeability and stable operation.

Remember that high quality equipment lasts longer and doesn’t break as often as cheaper machines. You may need a higher upfront investment, but it will be well worth it on longer term, as your plant will operate smoothly and continuously, without stops and without expensive repairs.

Using automation wherever possible is another effective way of keeping your operating costs down. For instance, a self-propelled compost turner is more economical than other devices, because it doesn’t require anything else than close monitoring. You can use this reasoning for all other machines you’ll have to buy. In addition, try to invest in low energy consumption compost machines. They will save you money month after month, so they may pay for themselves within a fairly short time frame. Put all these on paper and take the smartest busienss decisions to keep your costs at bay.