Industry Info

How to solve the problems that occur during the granulation process of the disc granulator?

Common organic fertilizer granulators include: double roller granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator machine, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, and various granulators have their own production characteristics. The disc granulator machine can be used in both the organic fertilizer production line and the npk production line. Today, let’s learn how to solve the problems of the disc granulator during use?

Fault 1: Strong vibration of the body of the disc granulator machine?
Solution: Fix the base of the granulator firmly, and check whether the gears of the fuselage are meshed normally (some organic fertilizer equipment manufacturers leave "tire belt" faults during the production process).
Fault 2: Intermittent operation.
Solution: This kind of failure is generally caused by bearing damage, disc weight loss, abnormal motor voltage and other reasons. The operation failure of the disc granulator can be quickly eliminated through wire drawing and timely maintenance.
Fault 3: How to adjust the disc tilt too much?
Solution: When the disc granulator machine is in use, there are no specific parameters for your reference, but it should be based on the formation of suitable spherical particles. The adjustment measures are to adjust the bolts at the bottom of the disc, and change the position and viewing angle of the reducer to achieve normal use.
Fault 4: The material is difficult to form
Solution: In addition to the subjective factors of raw material composition, the granulation of the disc granulator also has an important relationship with the particle size of the raw material, water content, addition of auxiliary binders, and the angle of the disc operation. These problems should be constantly tried to achieve the appropriate ratio according to their own material conditions, and make improvements to achieve our expected value.
Fault 5: uneven particles
Solution: The treatment of this type of problem is divided into two parts. Improve moisture content and control the size of shaped particles. Then, through post-drying screening and selection, our selection narrows down.