Industry Info

Characteristics and processes of equipment for fermenting organic fertilizer raw materials

2023/05/15
 

Organic fertilizer fermentation equipment is suitable for the mixing of solid and solid (i.e. powder and powder) and solid slurry (i.e. powder and slurry) in organic fertilizers, pesticides, veterinary drugs, food, biology, aquaculture, and composite fertilizers. It is also particularly suitable for the mixing of viscous materials and plays a huge role in obtaining organic fertilizers. Many equipment users are eager to understand the product structure and working principle of organic fertilizer fermentation equipment,

1. The structural characteristics of organic fertilizer fermentation equipment.

The structural characteristics of the organic fertilizer fermentation equipment are composed of a U-shaped container, spiral belt stirring blades, and transmission components; The U-shaped long cylinder structure ensures small resistance movement of the mixed materials (powder, semi fluid) within the cylinder. The positive and negative rotating screw bars are installed on the same horizontal axis, forming a low power and efficient mixed environment. The spiral shaped blades are generally made into two or three layers, with the outer spiral converging the material from both sides to the center, and the inner spiral conveying the material from the center to both sides, which can form more eddies in the flow of the material. Accelerated mixing speed and improved mixing uniformity.

2. The discharge method of organic fertilizer fermentation equipment.

Organic fertilizer fermentation equipment discharge method: The powder material adopts a pneumatic large door structure, which has the advantages of fast discharge and no residue; High fineness materials or semi fluid materials adopt manual or pneumatic butterfly valves, which can be equipped with heating or cooling jackets. There are two heating methods: electric heating and thermal oil heating. The cooling process can directly inject cooling water into the jacket, which has a large heat exchange area and fast cooling speed. The small model mixer adopts the direct connection method of the reducer, with a simple structure, high reliability of operation, and convenient maintenance. The large-sized mixer is driven by a belt pulley driven cycloidal reducer, and the elastic connection of the belt drive has the advantage of protecting the transmission components in case of overload.

The fermentation production of organic fertilizer requires a series of processes to process in order to convert animal manure and materials into organic fertilizer. During the treatment process, the first issue to be addressed is the fragmentation of feces. Which equipment in the organic fertilizer production line is used to solve this problem,

The vertical chain crusher is applied at the front end of the organic fertilizer production line to break large blocks of organic materials formed by aerobic fermentation, facilitating the powder fertilizer production process and particle fertilizer production process at the back end of the organic fertilizer. Due to the moisture content of fermented organic materials ranging from 35% to 45%, the materials are relatively wet and sticky, resulting in low crushing efficiency using traditional crushers, which can easily cause equipment blockage, overcurrent, and other issues that affect production. This chain crusher is specifically developed for the characteristics of organic materials, and is used to break large organic materials into small powdered organic fertilizer materials.

The principle is that large pieces of material slide into the crusher through the feeding port and pass through multiple layers of high-speed rotating crushing chains through the action of gravity. Finally, they are crushed by the high-speed rotating crushing to form a powder material and fall into the next process in a whirlwind shape from the material port.